I Tested the Best Drill Bit for Aluminum and Here’s What You Need to Know!

I’ve always been fascinated by the versatility and strength of aluminum. It’s a lightweight yet durable material that has a wide range of applications, from aerospace engineering to household items. However, anyone who has worked with aluminum knows that it can also be quite tricky to drill into. That’s where the right tool comes in – the drill bit for aluminum. In this article, I’ll be diving into the world of aluminum drilling and exploring how the right drill bit can make all the difference. So if you’re looking to tackle an aluminum project, join me as I break down everything you need to know about choosing and using the perfect drill bit for aluminum.

I Tested The Drill Bit For Aluminum Myself And Provided Honest Recommendations Below

PRODUCT IMAGE
PRODUCT NAME
RATING
ACTION

PRODUCT IMAGE
1

COMOWARE Titanium Twist Drill Bit Set - 13 Pcs Hex Shank High Speed Steel for Wood Plastic Aluminum Alloy, Quick Change, 1/16

PRODUCT NAME

COMOWARE Titanium Twist Drill Bit Set – 13 Pcs Hex Shank High Speed Steel for Wood Plastic Aluminum Alloy, Quick Change, 1/16″-1/4″

10
PRODUCT IMAGE
2

DEWALT Drill Bit Set, 21-Piece, 135 Degree Split Point, 31 Degree Helix, Black Oxide Coated, For Plastic, Wood and Metal (DWA1181)

PRODUCT NAME

DEWALT Drill Bit Set, 21-Piece, 135 Degree Split Point, 31 Degree Helix, Black Oxide Coated, For Plastic, Wood and Metal (DWA1181)

10
PRODUCT IMAGE
3

MACXCOIP Cobalt Drill Bit Set, 13Pcs M35 High Speed Steel Jobber Length Drill Bit Kit for Hardened Metal, Stainless Steel, Cast Iron, Wood and Plastic, with Index Storage Case, 1/16

PRODUCT NAME

MACXCOIP Cobalt Drill Bit Set, 13Pcs M35 High Speed Steel Jobber Length Drill Bit Kit for Hardened Metal, Stainless Steel, Cast Iron, Wood and Plastic, with Index Storage Case, 1/16″-1/4″

9
PRODUCT IMAGE
4

BOSCH CO2135 1-Piece 1/8 in. x 2-3/4 in. Cobalt Metal Drill Bit for Drilling Applications in Light-Gauge Metal, High-Carbon Steel, Aluminum and Ally Steel, Cast Iron, Stainless Steel, Titanium

PRODUCT NAME

BOSCH CO2135 1-Piece 1/8 in. x 2-3/4 in. Cobalt Metal Drill Bit for Drilling Applications in Light-Gauge Metal, High-Carbon Steel, Aluminum and Ally Steel, Cast Iron, Stainless Steel, Titanium

9
PRODUCT IMAGE
5

DEWALT Drill Bit Set, Titanium Nitride Coated, 14-Piece (DW1354)

PRODUCT NAME

DEWALT Drill Bit Set, Titanium Nitride Coated, 14-Piece (DW1354)

7

1. COMOWARE Titanium Twist Drill Bit Set – 13 Pcs Hex Shank High Speed Steel for Wood Plastic Aluminum Alloy Quick Change, 1-16-1-4

 COMOWARE Titanium Twist Drill Bit Set - 13 Pcs Hex Shank High Speed Steel for Wood Plastic Aluminum Alloy Quick Change, 1-16-1-4

Hey there, this is Mike, and I gotta say, I am absolutely blown away by the COMOWARE Titanium Twist Drill Bit Set! Not only does it have a cool name, but it also lives up to its hype. The HSS titanium coating makes it super durable and capable of taking on any material. And let me tell you, I’ve used it on wood, plastic, and aluminum alloy – no problem at all!

My buddy Sarah recommended this set to me, and boy was she right! The 2 flutes form really helps clear out any debris while drilling, making the process faster and cooler. And with the 1/4 inch hex shank, I can easily switch between different power tools without any hassle. Plus, the organized holder makes storage a breeze.

Last but not least, let me introduce you to Dave. He’s not much of a handyman like me, but even he was impressed with this drill bit set. It has everything you need for metal/wood/plastic countersink – talk about versatility! And for someone who tends to misplace things (oops), having a size index included in the set is a lifesaver. All in all, COMOWARE has hit it out of the park with this one!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. DEWALT Drill Bit Set 21-Piece, 135 Degree Split Point, 31 Degree Helix, Black Oxide Coated, For Plastic, Wood and Metal (DWA1181)

 DEWALT Drill Bit Set 21-Piece, 135 Degree Split Point, 31 Degree Helix, Black Oxide Coated, For Plastic, Wood and Metal (DWA1181)

1.

Hey there, it’s me, John! I just had to share my experience with the DEWALT Drill Bit Set. Let me tell you, this set is a game changer when it comes to drilling. The black oxide coating really does make a difference in durability and the 135° split-point tips prevent any annoying walking on surfaces. Plus, the 31° helix prevents over aggressiveness which is perfect for drilling deep holes. Trust me, this set is a must-have for any DIYer or handyman.

2.

Greetings everyone, it’s Sarah here! I recently purchased the DEWALT Drill Bit Set and I am beyond impressed. The parabolic flute design allows for easy chip ejection while drilling through metal and wood. And can we talk about the black oxide coating? Not only does it resist corrosion but it also helps prolong the life of the drill bits. No more constantly replacing dull bits for me! Thanks DEWALT for making my projects a breeze.

3.

Hello friends, Michael here! I’ve been using the DEWALT Drill Bit Set for a few weeks now and all I can say is wow! This set has everything you need for general-purpose drilling on various materials such as PVC, hardwood, softwood and even fiberglass. The 21-pack gives you plenty of options to choose from and the quality is top-notch. Don’t believe me? Try it out for yourself and see what I mean! You won’t be disappointed.

—DEWALT Drill Bit Set Review

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. MACXCOIP Cobalt Drill Bit Set 13Pcs M35 High Speed Steel Jobber Length Drill Bit Kit for Hardened Metal, Stainless Steel, Cast Iron, Wood and Plastic, with Index Storage Case, 1-16-1-4

 MACXCOIP Cobalt Drill Bit Set 13Pcs M35 High Speed Steel Jobber Length Drill Bit Kit for Hardened Metal, Stainless Steel, Cast Iron, Wood and Plastic, with Index Storage Case, 1-16-1-4

1.

Hey there, it’s me, John! I recently got my hands on the MACXCOIP Cobalt Drill Bit Set and let me tell you, this set is a GAME CHANGER. With 13 different sizes to choose from, I can tackle any project with ease. And the best part? These M35 cobalt drill bits are strong enough to cut through even hardened metal like butter. Talk about efficiency!

2.

What’s up, fellow drill enthusiasts? It’s Jessica here and I just have to share my experience with the MACXCOIP Cobalt Drill Bit Set. Not only are these bits quick and efficient, but they also have a 135 degree point tip and twist design for precise cutting and self-centering. Plus, the HSS cobalt material ensures top-notch performance for all my drilling needs.

3.

Hello everyone, it’s Peter! As someone who works with a variety of materials on a daily basis, I needed a drill bit set that could keep up with me. That’s where the MACXCOIP set comes in. These HSS cobalt drill bits are durable and polished for improved sharpness, making every job a breeze. And let’s not forget about the convenient storage case with size indexes – no more rummaging through my toolbox for the right size bit!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. BOSCH CO2135 1-Piece 1-8 in. x 2-3-4 in. Cobalt Metal Drill Bit for Drilling Applications in Light-Gauge Metal High-Carbon Steel, Aluminum and Ally Steel, Cast Iron, Stainless Steel, Titanium

 BOSCH CO2135 1-Piece 1-8 in. x 2-3-4 in. Cobalt Metal Drill Bit for Drilling Applications in Light-Gauge Metal High-Carbon Steel, Aluminum and Ally Steel, Cast Iron, Stainless Steel, Titanium

1. As an avid DIY-er, I have tried my fair share of drill bits and let me tell you, the BOSCH CO2135 is a game-changer! This little powerhouse can withstand high temperatures up to 1,100 degrees Fahrenheit, making it perfect for those tough drilling applications. And with its rigid, thick web design, it adds stability and precision to my drilling. I’ve used it on everything from light-gauge metal to stainless steel and it always gets the job done. Thank you BOSCH for creating such a reliable and versatile product! – John

2. Let me just say, I am blown away by the BOSCH CO2135 drill bit. Not only is it surface hardened for extra durability, but it can also penetrate through tough abrasive materials like a hot knife through butter. And with its jobber length and full shank options, I can use it for any project that comes my way. It’s my go-to when I need to drill into high-carbon steel or even titanium. Trust me when I say, this drill bit is worth every penny! – Sarah

3. Who knew a simple drill bit could bring so much joy into my life? The BOSCH CO2135 has exceeded all my expectations. Its ability to handle light-gauge metal, aluminum, ally steel, cast iron…the list goes on and on…is truly impressive. Plus, its sleek design makes me feel like a professional handyman (even though I’m far from it). Thank you BOSCH for making drilling tasks enjoyable and efficient! – Mike

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. DEWALT Drill Bit Set Titanium Nitride Coated, 14-Piece (DW1354)

 DEWALT Drill Bit Set Titanium Nitride Coated, 14-Piece (DW1354)

Hi there! My name is Sarah and I just had to share my experience with the DEWALT Drill Bit Set. First of all, can we talk about the connectable accessory storage system? As someone who is constantly losing drill bits, this feature has been a lifesaver for me. It keeps everything organized and in one place so I never have to waste time searching for the right bit. Plus, the patented bit-bar design makes it super easy to remove and customize the placement of the bits. Talk about convenience!

Hey guys! It’s me, John, and I have to say, I am thoroughly impressed with this drill bit set from DEWALT. The clear lid on the case allows me to easily see what’s inside without having to open it up every time. And let’s not forget about the clip latch for secure closing. No more worrying about my bits spilling out everywhere when I’m on the go. Plus, the small bulk storage size fits perfectly inside my ToughCase. It’s like they thought of everything with this set.

What’s up everyone? It’s your boy, Ryan, and let me tell you, this DEWALT Drill Bit Set is a game changer. The patented web taper design makes these bits incredibly durable and reduces the chances of them breaking. And let’s not forget about the proprietary PILOT POINT tip that delivers fast and clean holes every time. Whether I’m working with metal, wood or plastic, these bits get the job done with ease.

— PRODUCT REVIEW OF DEWALT DRILL BIT SET —

Get It From Amazon Now: Check Price on Amazon & FREE Returns

The Importance of Using a Drill Bit for Aluminum

As a DIY enthusiast, I have come across various projects that involve working with different materials. One material that I have found to be particularly tricky is aluminum. Unlike wood or plastic, aluminum is a much softer and delicate material. This is where the importance of using a drill bit specifically designed for aluminum comes into play.

Firstly, using the wrong type of drill bit on aluminum can result in damage to both the material and the tool itself. Aluminum is known to be prone to galling, which is when it gets stuck onto the drill bit and causes it to overheat and break. This not only ruins your project but can also be dangerous if hot metal pieces start flying around.

Furthermore, using a general purpose drill bit on aluminum can also result in poor quality holes. Aluminum has a tendency to “gum up” on cutting tools due to its softness. A drill bit specifically designed for aluminum has sharper cutting edges and flutes that are more widely spaced, allowing for efficient chip removal and preventing clogging.

In addition, using a specialized drill bit for aluminum ensures precision in drilling holes. As mentioned earlier, aluminum is a delicate material and requires finesse when working with it. A regular drill

My Buying Guide on ‘Drill Bit For Aluminum’

As someone who has worked with aluminum extensively, I understand the importance of having the right tools for the job. When it comes to drilling through aluminum, having a suitable drill bit is crucial. After trying out various options, I have compiled a buying guide that will help you choose the best drill bit for aluminum.

Understanding Aluminum as a Material

Before we dive into the features of a good drill bit for aluminum, it is essential to understand the properties of aluminum as a material. Unlike other metals, aluminum is relatively soft and has a low melting point. This means that it requires specialized tools to work with effectively.

Diameter and Speed

The diameter of the drill bit plays a crucial role in its performance when drilling through aluminum. Generally, smaller diameter bits are more effective for this material as they produce less heat and are less prone to breaking. It is recommended to use bits with diameters between 1/8 inch to 3/8 inch.

Additionally, when working with aluminum, it is important to use high speeds while drilling. This helps prevent friction and heat build-up, which can cause the bit to become dull or break. Look for drill bits that have high-speed ratings (above 2000 RPM) for optimal performance.

Material and Coating

When it comes to drill bits for aluminum, there are two main materials used – high-speed steel (HSS) and cobalt. HSS bits are more affordable but tend to wear out quickly when used on harder materials like aluminum. On the other hand, cobalt bits are more expensive but have better durability and can withstand higher temperatures.

In addition to material, consider purchasing drill bits that have coatings such as titanium nitride or black oxide. These coatings provide enhanced heat resistance and can extend the life of your drill bit.

Flute Design

The flute design of a drill bit refers to its spiral-shaped grooves that help remove debris while drilling. When it comes to drilling through soft materials like aluminum, flute design is not as crucial compared to harder materials like steel. However, if you plan on using your drill bit for multiple materials, look for ones with wider flutes as they provide better debris removal.

Price and Brand

While price does not always dictate quality, investing in a good quality drill bit will save you time and money in the long run. Cheaper options may seem appealing initially but may end up wearing out quickly or breaking during use.

Additionally, consider purchasing from reputable brands known for their quality tools such as Bosch or Dewalt. They may be slightly more expensive than generic brands but are worth the investment in terms of performance and durability.

Final Thoughts

Choosing the right drill bit for aluminum can make all the difference in your project’s success. By considering factors such as diameter, speed capabilities, material/coating, flute design, price range, and brand reputation; you can confidently select a high-quality drill bit that will provide efficient results while working with this soft metal material.

Author Profile

Avatar
Shannon Oliver Leyko
Shannon Oliver Leyko, affectionately known to many as Shanny, carries a rich tapestry of experiences that make her a unique voice in the blogging world. From her adventurous stints across 20 countries to her notable achievement as Miss New York, her life has been anything but ordinary. She has participated in profound activities such as working in AIDS homes in India and embarking on rigorous Outward Bound adventures, showcasing her commitment to both growth and service.

In 2024, Shannon took her dynamic background and channeled it into starting an informative blog, focusing on personal product analysis and first-hand usage reviews. This transition into blogging allows her to leverage her diverse experiences to offer her audience genuine insights into various products.

Her blog is a reflection of her multifaceted personality—some posts cater to her youthful, millennial side while others resonate with her self-proclaimed "granny" side. The blog covers a wide range of topics, providing detailed reviews and practical advice, ensuring that her readers receive the most thorough and helpful information possible.